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Stucco Sheating

Stucco Sheathing: An In-Depth Guide

Stucco sheathing forms the foundational backing material of stucco layers in both residential and commercial buildings. Various materials such as wood, cement, gypsum, and fiberglass are used for sheathing. This article aims to provide a comprehensive understanding of these materials, their properties, and applications.   Wood Sheathing  The most prevalent form of sheathing in residential projects, wood sheathing, comes mainly in two variants: OSB and Plywood.   OSB (Orientated Strand Board) 
  • Description: OSB is a manufactured product consisting of wood flakes bound by adhesives and compressed in layers. 
  • Properties: It is relatively inexpensive and widely used in both residential and commercial buildings for wooden sheathing needs. 
  • Specifications: Typically, OSB sheathing is about 3/8″ to 5/8″ thick, suitable for most stucco applications, depending on building plans or local regulations. 
  • Availability: Commonly available at large home improvement stores in 4′ x 8′ sheets. 
  • Additional Resources: Wikipedia, HowStuffWorks.com 

Plywood 

  • Description: Composed of thin layers of plywood glued together, plywood is known for its strength and water resistance. 
  • Specifications: Similar to OSB in terms of thickness and size for stucco applications. 
  • Cost: Slightly more expensive than OSB but offers better water resistance and strength. 
  • Helpful Links: Wikipedia, HowStuffWorks.com 
 Installation Notes  When installing wood substrates, a spacing of about 1/8″ is recommended for expansion in case of moisture exposure. Incorrect installation could lead to sheet buckling and potential stucco cracking. Tools like a skillsaw or router can be used to create these gaps if necessary.  Exterior Gypsum Sheathing  Primarily used in commercial projects, this water-resistant exterior-grade drywall is also found in residential applications. 
  • Properties: Gypsum sheathing is typically 1/2″ to 5/8″ thick and available in various lengths. 
  • Usage: More specialized and not as readily available as wood sheathing, it is used for its faster installation process, especially in commercial projects. 
  • Manufacturers: Georgia Pacific (Densglass), National Gypsum, CertainTeed, American Gypsum. 
  • Related Links: ASTM.org, Gypsum.org 

 

Glass Mat Sheathing 

This variant of exterior gypsum board uses a fiberglass barrier for additional protection. 
  • Specifications: Available in similar sizes to exterior gypsum. 
  • Cost and Availability: It’s a specialty item found at stucco supply yards or upon order, and is slightly more expensive. 
  • Manufacturers: Georgia Pacific (Densglass), USG, CertainTeed, National Gypsum. 
Safety Note: Handling glass mat sheathing requires precautions due to the fiberglass content, which can irritate skin and eyes.   Cement Board  Cement board, a mix of cement and reinforcing fibers, is ideal for surfaces that will receive tile or masonry products. 
  • Specifications: Available in 1/4″ or 1/2″ thickness and in various sheet sizes. 
  • Availability and Pricing: Easily found at large home improvement stores and priced reasonably. 
  • Resources: Wikipedia, About.com 
  • Manufacturers: Hardie Backer Board, USG, CustomBuildingProducts.com, National Gypsum 
 Building Codes and Manufacturer Recommendations  While the article provides a general guide on stucco sheathing, it’s crucial to refer to local building codes and manufacturer recommendations for specific installation requirements. This ensures compliance with safety standards and optimal performance of the sheathing materials.   This detailed guide on stucco sheathing offers valuable insights for homeowners and construction professionals. It provides clarity on material choices, installation nuances, and safety precautions, enhancing the understanding and execution of sheathing in construction projects. By adhering to building codes and leveraging this information, optimal results in stucco sheathing applications can be achieved. 
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